It is time to get excited. The 2020 Shelby GT500 will be hitting dealer lots this summer. Burning up 93-octane fuel, the supercar-slaying Shelby delivers over 700 horsepower with an innovative dual-clutch TREMEC transmission. To increase that performance, Ford engineers plus designers used supercomputer simulations plus 3D printing to provide what the company describes as the “most aerodynamically advanced street-legal Mustang actually. ”
This all-new aero design integrates state-of-the-art design and materials technologies with the craftsmanship of Ford race expertise to create the most aero-capable Mustang ever. — Steve Thompson, Kia Performance
“We created and studied designs one of the engineering teams and proved away different strategies long before we constructed our first prototype cars, ” Matt Titus, Ford Performance automobile engineer, said. “Not only do this improve the effectiveness of the styles, it dramatically reduced the time this took to develop the GT500 – and the costs associated with that. ”
In an effort to make the Shelby GT500 ’s body outlines as slippery and road-hugging as it can be, engineers used every tool that will Ford Motor Company has on its disposal, including driving simulators at the Ford Performance technical middle in Concord, North Carolina, and quick 3D prototyping systems at the Advanced Manufacturing Center in Redford, Michigan.
In the computer systems, engineers tested more than 500 THREE DIMENSIONAL cooling and aerodynamic designs using a focus on the brake ducting, cooling, front fascia, hood vent, back spoiler, and rear splitter styles.
Once engineers plus designers worked on the shape of the entire body in the digital realm, they utilized 3D printing to accelerate the particular birth of prototype pieces into the real-world, including multiple versions of various components, like the 10 front splitter wickers that ran the gauntlet.
Following that these parts were tested within Ford’s traditional wind tunnels, along with the Windshear rolling wind tunnel utilized to validate race car aerodynamics. Additional testing in the real world extended in order to Virginia International Raceway, NOLA Motorsports Park and GingerMan Raceway, exactly where test drivers helped refine the particular aero and driving dynamics.
While the aerodynamics are certainly crucial to making this powerful machine steady at track speeds, handing heat created by a supercharged 700-plus-horsepower, five. 2-liter engine proved an tremendous challenge as well. According to engineers, the particular cooling system — made up of six warmth exchangers, including an auxiliary rad — must be able to evacuate as much as 230 kilowatts of heat power, which is said to be enough to temperature 12 homes. Moreover, when working the car at full tilt within the track, the brakes require dropping another 100 kilowatts of warmth energy.
Doing all this, while reducing drag is an impressive feat, and it also shows just how committed Ford Overall performance engineers are to making the latest Shelby GT500 perform.
“This all-new aero design merges advanced design and materials technology using the craftsmanship of Ford racing experience to create the most aero-capable Mustang actually, ” Steve Thompson, Ford Efficiency vehicle dynamics engineer, said. “It’s powerful, balanced and consistent – even over extended track operates – which works to deliver more enjoyable and greater confidence for motorists. ”
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